White ED7 - Fresh paint!

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evalex
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Re: Gray ED7 - Galvanised bolts and more..

Post by evalex »

Picked these up this morning.. Amazed with the quality of work done. And it cost me just 5€!!! I was in shock :lol:
It's a service i'll definitely use again :top:
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Also got myself a sturdy table to replace the old wobbly one, so i can move the engine from the ground to the table and do stuff with leisure instead of pain..
Stay tuned 8)
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nominous
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Re: Gray ED7 - Galvanised bolts and more..

Post by nominous »

You know, It'd be cheaper to send parts over to you to get them galvanized !! You could start a service :lol:
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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nominous wrote:You know, It'd be cheaper to send parts over to you to get them galvanized !! You could start a service :lol:
Lol i bet it would! This is really dirt cheap :lol:
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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Here's a better picture of the refurbished brackets. Sandblasted and then cataphoresis painted :top:
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Out with the old..
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In with the new.. Much, much better workbench than the old wobbly one :lol:
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Dry fit of the manifolds with the new studs.
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Exhaust side they poke out a little more than the OEM ones, but i like it that way.. Also new nuts with ribbed backside to prevent loosening.
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Intake manifold side, they are the perfect size, could not look better :)
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I've dissassembled my intake manifold and prepped it for cleaning (runners are coated with gunk) and then rebuild it with fresh seals, brackets and bolts :top:
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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So i had a bit of time this weekend to assemble some of the engine parts back together. I'll let the pictures speak for themselves..

Put on the exhaust cam and torqued it down..
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Then i put on the intake cam aswell, put in locking pins for the cams and removed cam pulleys and replaced the cleaned timing belt cover.
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Fresh new water pump with a tad of liquid gasket to keep the o-ring in place.
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Then followed the new belt tensioner and fresh tensioner spring.
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Placed in new cam seals and put back on cam pulleys. After a few issues i placed on a new timing belt.
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After adjusting belt tension i started cleaning up the lower timing belt cover.
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All back up and looking so fresh. 8)
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Degreased the flywheel and put in new pilot bearing.
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Flywheel torqued down (you can see the ghetto method i use to lock it down) :lol:
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Fresh Exedy OEM clutch in place and torqued down.
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That's all i managed to get done, hopefully i'll have some more time soon to finish the engine assembly. So close i can almost hear it purr.. 8)
Next on the list of things to do is to remove water deposits on intake manifold inlets and get it degreased and soda blasted, get the injectors sonic cleaned and paint up the remaining pieces..
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sixteen16
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Re: Gray ED7 - Galvanised bolts and more..

Post by sixteen16 »

Some really good hard work being put in ther bro. Loving it.
Keep it up! Inspire us!!
D16a9 called Vic

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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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sixteen16 wrote:Some really good hard work being put in ther bro. Loving it.
Keep it up! Inspire us!!
Thank you.. I try.. :)

Just picked up soda blasted parts.. These are the final parts i need to have painted to complete the engine.
Intake manifold blasted inside and out, looking very lovely already 8) Just needs a lick of paint and it will be mounted on the engine.
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Here's another picture where you can see the intake manifold and rover valve cover that will be painted over the next few days. Got a great idea, hopefully it will come out as i imagined! :twisted:
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I've also had thermostat housing and water outlet (the one mounted on cylinder head) blasted, so those bits need paint aswell.

Stay tuned :top:
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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Fiddled around during the weekend..

First i put in a fresh release bearing, galvanised release bearing fork and brand new spring..
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Then i started assembling back the other painted bits onto my gearbox..
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Finished off with engine mount brackets
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I've applied epoxy primer to the soda blasted bits..
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And then some basecoat and 2K clearcoat on it 8)
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m30myr
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Re: Gray ED7 - Galvanised bolts and more..

Post by m30myr »

Looks great :)
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Re: Gray ED7 - Galvanised bolts and more..

Post by m30myr »

I want that prelude :) in love!! Not many left in the uk
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

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m30myr wrote:Looks great :)
m30myr wrote:I want that prelude :) in love!! Not many left in the uk
Tnx lad.. The prelude was in terrible shape before it was reborn :lol:

Anyways.. I've again used cataphoresis paint service.. This time i was even more shocked.. Free of charge for 2 calipers :shock:
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Fresh studs secured with Loctite..
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Water pipe back up with fresh o-rings.. I forgot to mention i coat bolts with copper grease before reassembly to prevent seizing.
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Manifold back on with fresh gasket and torqued down to spec..
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IAT, Fast idle solenoid, alternator brackets and some other bits and bobs back up..
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Before fitting it back up i've degreased my breather chamber and gave it a new o-ring.
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Looking almost like a proper engine now :lol: Over the weekend i need to clean injectors, throttle body, FIT valve and some other things to re-fit them back up..
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evalex
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Re: Gray ED7 - Galvanised bolts and more..

Post by evalex »

Just a quick update.. Engine almost fully assembled.. Can rarely find the time to work on it as i've got two finals coming up at UNI.. :|

Managed to source out a top timing belt cover for the engine as i seem to have misplaced mine.. :oops:
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Just need to fit vacuum hose that goes from PC valve to breather chamber.. Ordered from Honda, still waiting for it to arrive..
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Still missing two water outlets on the head, once i source that out it's go time for the wiring and swap..
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I am a bit angry that i can't find the time to clean the TB aswell as it kindof ruins the whole fresh look of the engine, but it will have to do for now..
I have however cleaned the inside of it so it's spotless.
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Expected to have the engine inside by the 1st of July :drivegear:
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Re: Gray ED7 - Engine assembly

Post by Lux »

looks wicked mate :)
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evalex
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Re: Gray ED7 - Engine assembly

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Lux wrote:looks wicked mate :)
Thanks 8)
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evalex
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Re: Gray ED7 - Engine assembly

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Wensday night i was doing final prep to have the engine put inside my car again.. Stayed in the garage till 1AM :roll:
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So after a lot of time, i can finally say my car is not just a shell anymore 8) Big thanks to hakosuka for his help, couldn't have done it without him!
It was a lot of try and error, but after a bit of struggling we got it to this point - almost in place on drivers side :top:
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Short while after, we got it in..
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Don't mind the red fenders, thats just for some testing i did last night :lol:
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What's next on the list now is wire tuck and then i can start the engine after two long years !!
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Could not contain myself :roll:
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Stay tuned for more :twisted:
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